Process Engineer

Full Time
Huntersville, NC 28078
$70,000 - $90,000 a year
Posted Today
Job description

We are looking for a Process Engineer for our Huntersvilles facility. The Process Engineer Level 2 position will be a key member of the Process Engineering team which is responsible for the definition and standardization of controlled systems/processes for all manufacturing steps across the full value stream within the Oerlikon AM Huntersville facility.

This role is responsible for developing robust cost-effective systems/processes that balance the requirements of both customers and industry standards. These systems/processes must also allow the business to fulfill its operational excellence metrics and strive towards the industrialization of AM. Manufacturing processes present within Oerlikon AM US include:

  • Powder Management & Material Testing
  • Additive Manufacturing Systems (PBF-LB)
  • High Temperature Vacuum & HIP Furnaces
  • Wire EDM, Bandsaw, 3 & 5 Axis CNC Machining Centers
  • Surface Smoothing (manual, vibratory, drag, chemical, etc.)

This role is responsible for working closely with the Quality team to release processes via the internal quality management system (QMS). Once released, this role is responsible for training both the Product Engineering and Operations teams.

Your Responsibilities:

  • Standardize, & maintain Standard Operating Procedures (SOP) & Work Instructions (WI) for all manufacturing processes within the facility.
  • Define & maintain Oerlikon AM internal powder, process, and material specifications for the standard Oerlikon manufacturing portfolio.
  • Develop new standardized process offerings when required by the business.
  • Determine and assess Oerlikon AM internal process capabilities (Cpk) for the standard manufacturing portfolio.
  • Organize & maintain data collection systems to establish real time SPC for key manufacturing processes.
  • Investigate how new technologies can apply to Oerlikon AM standard portfolio or improve operational excellence as part of Oerlikon AM’s technology strategy.
  • Ensure all new equipment is installed, commissioned, & released to operations in line with internal SOP’s.
  • Define & standardize external supplier documentation and work with procurement to evaluate supplier capabilities.
  • Provide technical process/manufacturing input for quoting.
  • Manage continuous improvement activities for all manufacturing processes.
  • Provide training to both Product Engineering & Operations for standardized processes.
  • Determine internal preventative maintenance programs for all manufacturing processes and manage maintenance schedules.

Your Profile:

  • Minimum 4 year degree in Engineering. Preferred fields of Engineering include Mechanical, Aerospace, Industrial, System Design, or Materials, or 2 year degree with relevant engineering experience.
  • 2 to 5 years’ experience within a regulated industry. Experience preferred in workflow creation, technical writing, and implementation of process controls.
  • Knowledge of AM, machining, heat treatment, EDM, cleaning, and finishing (grit blast, tumbling, abrasive flow or chemical machining, manual support removal), part marking, assembly methods, and inspection techniques (vision systems, CMM, gaging)
  • Ability to interpret engineering drawings, including an understanding of Geometric Dimensioning & Tolerancing
  • Ability to effectively use problem-solving tools such as Pareto Charts, SPC methodologies, cause and effect diagrams as well as 8D or similar problem solving experience

We offer:

Aside from a dynamic global culture and leading market position, we are proud to offer our employees development opportunities, competitive salary and a robust benefit program ALL available on first day of employment!

The perks and benefits of working at Oerlikon include the following:

  • Comprehensive medical and prescription drug plan with low premiums, company sponsored HSA contributions and without cumbersome waiting periods to keep you going strong.
  • Excellent Dental and Vision coverage.
  • Employee Assistance, Financial and Wellness programs to help improve all aspects of your life journey.
  • 401(k) retirement savings plan with significant company match and financial planning and education options to help you achieve your retirement goals
  • Tuition reimbursement and internal education resources to satisfy your love of learning so you can continue to grow with us!
  • Generous paid time off to support your physical and mental wellbeing.
  • 12 paid company holidays to occasionally extend your weekends or time off.
  • Flexible hours or remote work environment available for certain positions
  • 100% company paid life insurance and disability insurance
  • Employee Referral Bonus program because why not to bring your friends to work everyday!

Why Oerlikon:

Every one of us has the chance to be more curious; to bring a new innovations and ideas in our work and to our customers in the automotive, aerospace, energy, tooling, polymer processing and additive manufacturing sectors, and in doing this, we can reaffirm our customers’ and strategic partners’ trust.

#joinoerlikonus #joinourteam

Are you curious? Then release your passion to succeed and APPLY to discover how you can help us build a better world and realize how you can make a personal difference by joining our global team! Our commitment is your success!

Job Type: Full-time

Pay: $80,000.00 - $100,000.00 per year

Benefits:

  • 401(k)
  • 401(k) matching
  • Dental insurance
  • Health insurance
  • Paid time off
  • Tuition reimbursement
  • Vision insurance

Experience level:

  • 2 years
  • 3 years

Schedule:

  • Monday to Friday
  • Weekend availability

Work setting:

  • In-person
  • Manufacturing facility

Ability to commute/relocate:

  • Huntersville, NC 28078: Reliably commute or planning to relocate before starting work (Required)

Work Location: In person

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